Kinematic analysis and synthesis of the lever mechanism of crank press stamping
DOI:
https://doi.org/10.26577/JMMCS.2020.v105.i1.13Keywords:
crank, press, inkage, the slider, the treatment of materials by pressureAbstract
Expanding technical and technological capabilities of forging and stamping machines
and equipment can be carried out by introducing new designs of actuators with wide functionality.
These features are provided by the crank lever mechanisms of the press. This article presents a
kinematic analysis and synthesis of a six-lever mechanism for stamping a crank press with a forging
feed mechanism. We propose an analytical method for kinematic analysis of the mechanism, which
allowed us to implement a numerical calculation program in the integrated Maple environment.
Methods of kinematic synthesis of the six-lever crank press mechanism based on the standardsquare
approximation, as well as the synthesis of the four-lever crank-slide forging feed mechanism
have been developed. All the required constant geometric parameters of the stamping mechanism
are determined; as a result, the mechanism implements the specified law of motion of the working
slider with high accuracy. The comparative analysis was carried out in the ASIAN-2014 environment.
References
[1] Bocharov Yu.A., Kuznechno-shtampovochnoe oborudovanie [Forging and stamping equipment] (M.: cademy, 2008): 480.
[2] Tuleshov A., Jomartov A., "Vector method for kinetostatic analysis of planar linkages" , Journal of the Brazilian Society of Mechanical Sciences and Engineering Vol. 40 (2018): 55-69.
[3] Tuleshov A., Jomartov A., Kaimov A., Modeling dynamics of planetary gear of crank press on SimulationX" , Proceedings of Second International Conference of IFToMM Italy, Cassino (2018).
[4] Tuleshov A.K., Dzhomartov A.A., Kuatova M.Z., "Model dvizheniya krivoshipnogo pressa na baze ryichazhnogo mehanizma 4-go klassa [The model of the movement of the crank press on the basis of the lever mechanism of the 4th class]" , Annotations of reports of the 7th All-Russian Congress on fundamental problems of theoretical and applied mechanics Russian Federation, Ufa. 19-24 of August (2019): 56.
[5] Tuleshov A., Jomartov A., Kuatova М., "Simulation of the crank press dynamics by SimulationX software" , Journal of Mathematics, Mechanics and Computer Science No 2 (102) (2019): 22-33.
[6] Erkan K¨ut¨uk M., Canon D¨ulger L., "Gibridnaya press-sistema: voprosyi proektirovaniya dvizheniya i obratnoy kinematiki [Hybrid press system: the design of motion and inverse kinematics]" , Engineering Science and Technology, an International Journal Volume 19, Issue 2 (2016): 846-856.
[7] Tokuz L.C., "Hybrid machine modelling and control (Ph.D. thesis)" , Liverpool Polytechnic (1992).
[8] D¨ulger L.C., Kire¸cci A., "Hibrid Manip¨ulat¨or¨un Modellenmesi ve Sim¨ulasyonu" , Ulusal Makine Teorisi Sempozyumu YTU, Istanbul (1995): 311-320.
[9] D¨ulger L.C., Kire¸cci A., "A study on a hybrid actuator" , Mech. Mach. Theory 35 (1999): 1141-1149.
[10] Yuan Z., Gilmartin M.J., Douglas S.S., "Design of hybrid machines for nonuniform motion production" , Proc. Inst. Mech. Eng. 219 (2005): 491-499.
[11] Ouyang P.R., Li Q., Zhang W.J., "Design, modelling and control of a hybrid machine system" , Mechatronics 14 (2004): 1197-1217.
[12] Zhang K., "Optimization dynamics design of hybrid driving mechanisms" , Proceedings of the 2006 IEEE International Conference on Mechatronics and Automation Luoyang, Henan, China (2006): 1914-1919.
[13] Connor A.M., Douglas S.S., Gilmartin M.J., "The synthesis of hybrid five bar path generating mechanisms using genetic algorithms" , Genetic Algorithms in Engineering Systems: Innovations and Applications, IET, Sheffield No 414 (1995): 313-316.
[14] D¨ulger L.C., Kire¸cci A., Topalbekiroglu M., "Modeling and simulation of a hybrid actuator" , Mech. Mach. Theory 38 (2003): 395-407.
[15] Yu H., "Modelling and control of hybrid machine systems, a five-bar mechanism case" , Int. J. Autom. Comput. 3 (2006): 235-243.
[16] Li H., Zhang Y., "Seven bar mechanical press with hybrid driven mechanism for deep drawing; part 1: kinematics analysis and optimum design, part 2: dynamic modeling and simulation" , J. Mech. Sci. Technol. 24 (11) (2010): 2153-2160, 2161-2167.
[17] Li C.H., Tso P.L., "Experimental study on a hybrid driven press using iterative learning control" , Int. J. Mach. Tools Manuf. 48 (2008): 209-219.
[18] Tso P.L., Li C.H., "Study of servo press with a flywheel" , J. Adv. Mech. Des. Syst. Manuf. 2 (1) (2008): 1-11.
[19] Tso P.L., "Optimal design of a hybrid-driven servo press and experimental verification" , J. Mech. Des. 132 (3) (2010): 4.
[20] Vulfson I.I., Kolovskiy M.Z., Peisakh E.Y., et al. "Mehanika mashin: uchebnoe posobie dlya vtuzov. Pod redaktsiey prof. G.A. Smirnova [Mechanics of machines: a manual for technical schools. Edited by prof. G.A. Smirnova]" , Moscow: Vysshaya Shkola Publishing House (1996): 511.
[21] Yevgrafov M.Z., Semyonov Y.A., Slousch A.V., "Teoriya mehanizmov i mashin: uchebnoe posobie [Theory of mechanisms and machines: a training manual]" , Moscow : Academia Publishing Center (2006): 560.
[22] Chval Z.M., Cechura M., "Optimization of Power Transmission on Mechanical Forging Press" , Procedia Engineering (2014): 890-896.
[23] Drakunov A.Y., Drakunov Y.M., "Interpolyatsionnyiy sintez mehanizma v sisteme Maple [Interpolation synthesis of a mechanism in the Maple system]" , Proceedings of the 7th International Conference "Problems of the Mechanics of Modern Machines" Russia, Ulan-Ude (2018): 29-33.
[24] Baranov G.G., Theory of mechanisms and machines (Moscow : Mashinostroyeniye, 1967): 508.
[25] Dzhamalov N.K., "For "ATLAS, a complex of programs for the automated design of lever hoisting mechanisms" , Inclusion in the state register of Computer Programs (CAD) NBo 5103 (2019).
[2] Tuleshov A., Jomartov A., "Vector method for kinetostatic analysis of planar linkages" , Journal of the Brazilian Society of Mechanical Sciences and Engineering Vol. 40 (2018): 55-69.
[3] Tuleshov A., Jomartov A., Kaimov A., Modeling dynamics of planetary gear of crank press on SimulationX" , Proceedings of Second International Conference of IFToMM Italy, Cassino (2018).
[4] Tuleshov A.K., Dzhomartov A.A., Kuatova M.Z., "Model dvizheniya krivoshipnogo pressa na baze ryichazhnogo mehanizma 4-go klassa [The model of the movement of the crank press on the basis of the lever mechanism of the 4th class]" , Annotations of reports of the 7th All-Russian Congress on fundamental problems of theoretical and applied mechanics Russian Federation, Ufa. 19-24 of August (2019): 56.
[5] Tuleshov A., Jomartov A., Kuatova М., "Simulation of the crank press dynamics by SimulationX software" , Journal of Mathematics, Mechanics and Computer Science No 2 (102) (2019): 22-33.
[6] Erkan K¨ut¨uk M., Canon D¨ulger L., "Gibridnaya press-sistema: voprosyi proektirovaniya dvizheniya i obratnoy kinematiki [Hybrid press system: the design of motion and inverse kinematics]" , Engineering Science and Technology, an International Journal Volume 19, Issue 2 (2016): 846-856.
[7] Tokuz L.C., "Hybrid machine modelling and control (Ph.D. thesis)" , Liverpool Polytechnic (1992).
[8] D¨ulger L.C., Kire¸cci A., "Hibrid Manip¨ulat¨or¨un Modellenmesi ve Sim¨ulasyonu" , Ulusal Makine Teorisi Sempozyumu YTU, Istanbul (1995): 311-320.
[9] D¨ulger L.C., Kire¸cci A., "A study on a hybrid actuator" , Mech. Mach. Theory 35 (1999): 1141-1149.
[10] Yuan Z., Gilmartin M.J., Douglas S.S., "Design of hybrid machines for nonuniform motion production" , Proc. Inst. Mech. Eng. 219 (2005): 491-499.
[11] Ouyang P.R., Li Q., Zhang W.J., "Design, modelling and control of a hybrid machine system" , Mechatronics 14 (2004): 1197-1217.
[12] Zhang K., "Optimization dynamics design of hybrid driving mechanisms" , Proceedings of the 2006 IEEE International Conference on Mechatronics and Automation Luoyang, Henan, China (2006): 1914-1919.
[13] Connor A.M., Douglas S.S., Gilmartin M.J., "The synthesis of hybrid five bar path generating mechanisms using genetic algorithms" , Genetic Algorithms in Engineering Systems: Innovations and Applications, IET, Sheffield No 414 (1995): 313-316.
[14] D¨ulger L.C., Kire¸cci A., Topalbekiroglu M., "Modeling and simulation of a hybrid actuator" , Mech. Mach. Theory 38 (2003): 395-407.
[15] Yu H., "Modelling and control of hybrid machine systems, a five-bar mechanism case" , Int. J. Autom. Comput. 3 (2006): 235-243.
[16] Li H., Zhang Y., "Seven bar mechanical press with hybrid driven mechanism for deep drawing; part 1: kinematics analysis and optimum design, part 2: dynamic modeling and simulation" , J. Mech. Sci. Technol. 24 (11) (2010): 2153-2160, 2161-2167.
[17] Li C.H., Tso P.L., "Experimental study on a hybrid driven press using iterative learning control" , Int. J. Mach. Tools Manuf. 48 (2008): 209-219.
[18] Tso P.L., Li C.H., "Study of servo press with a flywheel" , J. Adv. Mech. Des. Syst. Manuf. 2 (1) (2008): 1-11.
[19] Tso P.L., "Optimal design of a hybrid-driven servo press and experimental verification" , J. Mech. Des. 132 (3) (2010): 4.
[20] Vulfson I.I., Kolovskiy M.Z., Peisakh E.Y., et al. "Mehanika mashin: uchebnoe posobie dlya vtuzov. Pod redaktsiey prof. G.A. Smirnova [Mechanics of machines: a manual for technical schools. Edited by prof. G.A. Smirnova]" , Moscow: Vysshaya Shkola Publishing House (1996): 511.
[21] Yevgrafov M.Z., Semyonov Y.A., Slousch A.V., "Teoriya mehanizmov i mashin: uchebnoe posobie [Theory of mechanisms and machines: a training manual]" , Moscow : Academia Publishing Center (2006): 560.
[22] Chval Z.M., Cechura M., "Optimization of Power Transmission on Mechanical Forging Press" , Procedia Engineering (2014): 890-896.
[23] Drakunov A.Y., Drakunov Y.M., "Interpolyatsionnyiy sintez mehanizma v sisteme Maple [Interpolation synthesis of a mechanism in the Maple system]" , Proceedings of the 7th International Conference "Problems of the Mechanics of Modern Machines" Russia, Ulan-Ude (2018): 29-33.
[24] Baranov G.G., Theory of mechanisms and machines (Moscow : Mashinostroyeniye, 1967): 508.
[25] Dzhamalov N.K., "For "ATLAS, a complex of programs for the automated design of lever hoisting mechanisms" , Inclusion in the state register of Computer Programs (CAD) NBo 5103 (2019).
Downloads
Published
2020-04-06
Issue
Section
Mechanics
